- +90 537 857 62 02
- project@formatrade.net
- HQ & Sales Adalet Mahallesi, Manas Bulvarı No: 47/B Kat: 26 D: 2601, Folkart Towers A Kule 35530 Bayraklı Izmir/Türkiye
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Die Casting Molds: We specialize in the design and fabrication of high-quality die casting molds for a wide range of industries, including automotive, aerospace, electronics, and more. Our precision-engineered molds deliver superior performance and reliability, ensuring consistent production of high-quality parts.
Lamination Tools: Our lamination tools are designed to meet the demanding requirements of the electronics and electrical industries. From motor laminations to transformer cores, we provide custom-designed tools that optimize efficiency, minimize waste, and maximize productivity.
Sheet Metal Bending Molds: With our expertise in sheet metal bending, we offer custom-designed molds for bending and forming a variety of sheet metal components. Our precision-engineered molds enable precise control over bend angles, radii, and tolerances, ensuring accurate and repeatable results.
Injection Molds: The most common type of industrial molding, injection molding, is used to produce parts from plastics, metals, by injecting molten material into a mold cavity under high pressure.
Die Casting Molds: Die casting is a metal molding process used to produce high-volume parts with complex geometries and tight tolerances by injecting molten metal into a steel mold cavity under high pressure.
Stamping Molds: Stamping is a sheet metal molding process used to produce parts with thin cross-sections and complex geometries by pressing or punching sheet metal blanks into a die cavity under high pressure.
Blow Molds: Blow molding is used to produce hollow plastic parts from materials like plastics and sheet metals by inflating a heated material into a mold cavity to form the desired shape.
Compression Molds: Compression molding is used to produce parts from materials like plastics and sheet metals by placing a preheated material in a heated mold cavity and applying pressure to compress it into the desired shape.
Material: Various materials can be formed with industrial molding, including plastics, metals, and sheet metals:
Plastic Materials: Common thermoplastics used in molding include polyethylene (PE), polypropylene (PP), polystyrene (PS), polyvinyl chloride (PVC), and acrylonitrile butadiene styrene (ABS).
Metal Materials: Metals such as aluminum, steel, copper, and magnesium can be used in metal molding processes like die casting and metal injection molding (MIM) to produce parts with high strength, durability, and precision.
Sheet Metal Materials: Sheet metals, including steel, aluminum, stainless steel, and copper, are commonly used in processes like stamping, bending, and forming to produce components with thin cross-sections and complex geometries.
1. Versatility: Industrial molding can produce a wide range of parts with varying shapes, sizes, and complexities from various materials, including plastics, metals, and sheet metals, making it suitable for diverse applications across industries.
2. Cost-Effectiveness: Molding processes offer cost-effective production of parts, whether they are made from plastic, metal, or sheet metal, especially for high-volume production runs, due to reduced material waste, shorter cycle times, and automated manufacturing capabilities.
3. High Precision: Industrial molding can achieve high levels of precision and repeatability, allowing for tight tolerances and consistent part quality over large production runs, regardless of the material used.
4. Design Flexibility: Molding processes enable designers to create intricate and complex part geometries, including features such as undercuts, threads, and inserts, without the need for secondary machining operations, regardless of the material being molded.
5. Material Variety: Industrial molding supports a wide range of materials with different properties, including plastics, metals, and sheet metals, allowing manufacturers to select the most suitable material for specific application requirements.
6. Scalability: Molding processes can easily scale from prototyping and low-volume production to high-volume manufacturing, providing scalability and flexibility to accommodate changing production demands for parts made from plastics, metals, or sheet metals.
Automotive: Interior and exterior components, such as dashboards, bumpers, door panels, and engine parts, made from plastics, metals, or sheet metals.
Electronics: Enclosures, housings, connectors, and components for smartphones, computers, and consumer electronics made from plastics, metals, or sheet metals.
Packaging: Bottles, containers, caps, and closures for food, beverage, pharmaceutical, and personal care products made from plastics or sheet metals.
Medical: Surgical instruments, implantable devices, drug delivery systems, and medical equipment housings made from plastics, metals, or sheet metals.
Consumer Goods: Toys, household appliances, furniture, and sporting goods made from plastics, metals, or sheet metals.
